About 3 Way Door Pass Box
A three-way door pass box is a specialized piece of equipment used to transfer materials between three separate environments while maintaining cleanliness and preventing contamination. It is commonly used in cleanrooms, laboratories, and other controlled environments where maintaining a sterile environment is crucial.
Construction and Operation
A three-way door pass box typically consists of a chamber with three interlocked doors, one on each side. Each door is connected to a separate environment, and the doors are designed to prevent air from flowing from one environment to another. This helps to prevent the spread of contaminants.
The pass box may also have a HEPA filter to clean the air inside the chamber before it is released into the cleanroom. This further reduces the risk of contamination.
Applications
Three-way door pass boxes are used in a variety of applications, including:
- Pharmaceutical manufacturing: Transferring sterile ingredients and products between different stages of manufacturing
- Electronics manufacturing: Transferring sensitive components between different stages of assembly
- Medical device manufacturing: Transferring sterile medical devices between different stages of manufacturing
- Laboratory research: Transferring samples and materials between different areas of the laboratory
Benefits of Using a Three-Way Door Pass Box
There are several benefits to using a three-way door pass box, including:
- Prevents cross-contamination: The interlocked doors and HEPA filter help to prevent the spread of contaminants from one environment to another.
- Improves efficiency: Pass boxes can help to improve efficiency by reducing the need for personnel to move between different environments.
- Protects products: Pass boxes can help to protect products from contamination. This is important in industries such as food and medical device manufacturing, where contamination can make products unusable.
Safety Considerations
When using a three-way door pass box, it is important to follow safety procedures to prevent contamination. This includes:
- Cleaning and disinfecting the pass box regularly: Clean the pass box with a disinfectant solution after each use.
- Wearing gloves and other appropriate PPE when using the pass box: This will help to protect your hands and clothes from contamination.
- Only transferring materials that are clean and free of contaminants: This will help to prevent the introduction of contaminants into the cleanroom
Reliable Contamination ControlThis 3 Way Door Pass Box assures rigorous contamination prevention using an electromagnetic interlocking system, creating a controlled passage for materials between different cleanroom areas. The stainless steel flush floor and advanced HEPA filtration maintain sterility, which is essential for pharmaceutical and laboratory environments.
User-Friendly and Durable ConstructionThe sturdy, floor-mounted design accommodates high-volume workflows, with transparent viewing panels enabling safe observation. The easy-to-use digital timer and intuitive microprocessor control panel ensure precise operation, while the 1.2 mm thick stainless steel body offers outstanding durability and longevity.
Advanced Safety and Efficiency FeaturesEquipped with UV germicidal and fluorescent lamps, this pass box enhances sterilization. The laminar airflow maintains a particle-free environment while operating quietly below 65 dB. Its power consumption of just 100-150 W ensures cost-efficiency during prolonged use.
FAQs of 3 Way Door Pass Box:
Q: How does the electromagnetic interlocking system in the 3 Way Door Pass Box work?
A: The electromagnetic interlocking system ensures that only one door can be opened at a time, preventing cross-contamination between cleanroom areas. Mechanical interlocks on all three doors further secure the system, making it ideal for high-standard laboratory and pharmaceutical applications.
Q: What is the function of the transparent acrylic/glass viewing panel?
A: The transparent viewing panel allows operators to visually monitor materials or processes inside the pass box without opening the doors, thereby maintaining the sterile conditions of the cleanrooms.
Q: When should the UV germicidal lamp and fluorescent lamp be used?
A: The fluorescent lamp provides general illumination during operation, while the UV germicidal lamp should be used during non-operational times to sterilize the chamber and remove microbial contamination before and after transfers.
Q: Where is the best place to install this floor-mounted 3 Way Door Pass Box?
A: This pass box is designed for floor mounting between two or three connecting cleanroom zones or labs, ideally positioned to facilitate safe and efficient material transfer while minimizing contamination risks.
Q: What is the air filtration capability of this pass box?
A: It features a HEPA filter with 99.97% efficiency at 0.3 microns, ensuring high-level removal of airborne particles. The laminar air flow system distributes filtered air evenly across the chamber, meeting strict cleanroom standards.
Q: How should the pass box be maintained for optimal operation?
A: Regular cleaning of the stainless steel surfaces and systematic replacement of HEPA filters are recommended. UV and fluorescent lamps should also be checked periodically to ensure effective sterilization and illumination.
Q: What are the key benefits of using this 3 Way Door Pass Box in laboratories or cleanrooms?
A: This pass box provides efficient contamination control, safe material transfer, easy monitoring, and robust durability. Its advanced filtration, UV sterilization, and digital controls make it an essential component for maintaining clean and secure environments in sensitive industrial applications.